My 18th Century Workbench in progress 15

3/8/2014

I started cutting the tongue and groove joints on these Kaapse Swarthout boards destined to become the shelve below the twin-top using my Lie-Nielsen tongue and groove plane. The first task however was to arrange the boards so that the edges would fit best in terms of colour and grain pattern. Once I felt please with the arrangement I marked the order using a carpenters triangle.

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Once I started cutting the joinery, I realised that the boards were obviously thicker than ¾” (the thickness where this no. 48 plane centers on) which meant that another “tongue were left on the male edge of the joint. After taking one shaving I first drew a picture on a piece of paper (pictured) to work out how to fix this problem and realised that I simply had the remove the extra tongue with my #78 rabbet plane and all should be sweet.

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As you can see here.

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While all this were going on I liberated the Lie-Nielsen vise hardware from the safety of it’s packaging. Here you can see what it looks like.

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On Saturday I started my next onslaught on the female parts of the leg-to-top joinery.

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Luckily I had another look in Chris Schwarz’s book on building benches and saw that he actually make reference to the fact that one needs to remove the blade adjuster from our router plane to reach this depth. It meant that I could use this very useful tool to clean out the majority of the through dovetail dado (for lack of a better term), before using that flat surface as a reference to guide my chisel while removing the rest by horizontal pairing.

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Here are two closeups of the router plane with the depth stop and blade adjuster removed.

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I then took to the long stretchers with my shop made scrub plane to remove the excess timber from the strips I laminated on last week.

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