Japanese toolbox inspired knife and fork carrier – part three


This will be the final post in this epic series. I am currently experimenting with Japanese joinery and find it very refreshing. I think that it is growing on me and might therefore become an important element in how I design future pieces.

In the picture below you can see how I chopped the through mortises in the handle, which will accommodate two wedges.


The only parts that were glued were the centre divider into a very shallow dado in the base (as pictured below) and the small wedges that the through tenons received (see later in the post). The two end pieces in the picture below is simply keeping the centre divider in position while the glue cures.


I used this small Sargent smoother (their equivalent of a no. 2) for the final finishing of the surfaces.


This was my first time using shellac and it was a real pleasure. In our climate these flakes dissolved in about 20 minutes!! I saw craftsmen from colder parts of the world suggest that you leave it over night. A guy I met in a tool shop in Johannesburg told me that one can dissolve the shellac in “Blou Trein” (or methylated spirits) as I could not find “denatured alcohol” in Namibia or RSA. For some reason the the blue colour has no effect on the finish?? I do not understand how this works, but it does.


Custom made wedges.


Wedge slots.


I used a feeler gauge to work the Titebond into the wedge slots before driving the wedges home with my shop built plane hammer.


As so.


So there you go, Bob’s your uncle and Ted’s your aunty! I still have to do a little bit of finishing work on the protruding-wedged-through-tenons, but that essentially concludes this little project.


I hope you enjoyed the series.


At the beach house during the 2015 December holidays.