Shop made tools used in building my 18th century bench

5/2/2015

Seeing that my 18th century inspired bench is getting very close to being finished, I though it might be an interesting exercise to look at all the shop made tools that contributed to the final product. As you might know by now, I am based in Namibia. This means that I do not have the luxury of buying good quality woodworking tools from stores. At first it used to frustrate me with a vengeance, but over the past three years it became apparent that it is a blessing in disguise. Since I started building my own tools and restoring quality vintage tools, my learning curve went into overdrive.

Once you have managed to build (and to a lesser degree restored) a tool, you tend have a much better understanding of how it works. I also find it much more satisfying to use a shop built tool than any other.

So lets look at the lineup that helped me to build this bench. I simply picked photos from the 26 (at this stage) posts documenting the building process in superfluous detail. These posts are all entitled “My 18th Century Workbench in progress” followed by a number. I include links to posts I wrote on how each tool was built for in case you might want to take a closer look.

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This is a shop made dowel plate and the mallet that did 90% of the damage needed to cut all the gargantuan through mortises.

http://www.jenesaisquoiwoodworking.com/its-a-dowel-plate-mate/

http://www.jenesaisquoiwoodworking.com/mallet-mania/

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This picture features a shop made wooden fore plane (right) and scrub plane (left). We will deal with the scrub plane later.

http://www.jenesaisquoiwoodworking.com/building-a-wooden-fore-plane/

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These sanding planes were used extensively during the tedious lamination phase.

http://www.jenesaisquoiwoodworking.com/proletarian-sanding-contrivances/

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My version of a birdcage awl (right), which I fashioned out of an old centre bit. The marking knife was made using an old plane blade and a scrap piece of Tamboti.

http://www.jenesaisquoiwoodworking.com/brace-bit-birdcage-awl-also-known-as-bbba/

http://www.jenesaisquoiwoodworking.com/tamboti-and-witels-marking-knives/

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This is my heavy dead-blow mallet that was indispensable during the assembly of such massive joinery. It is also featured in the post entitled “Mallet Mania”

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This turned Assegaai mallet was employed for the majority of the fine-tuning that the joinery needed.

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At this stage I have to say that this scrub plane is my favourite shop made tool. It absolutely mutilates (in a good sort of way) any excess material that needs prompt attention. It also comes in handy as an aggressive fore plane due to it’s length. If it was not for this warmonger, I would still be trying to flatten the two laminated beams that makes up the twin-top of the bench.

http://www.jenesaisquoiwoodworking.com/scrub-plane/

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A large shoulder plane with some je ne sais quoi.

http://www.jenesaisquoiwoodworking.com/building-a-wooden-shoulder-plane/

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This is my version of a Melencolia square.

http://www.jenesaisquoiwoodworking.com/shop-made-melencolia-square-with-the-marxian-improvement/

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Winding sticks

http://www.jenesaisquoiwoodworking.com/shop-made-winding-sticks/

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In the pictures below you can see a wooden jointer and straight edge.

http://www.jenesaisquoiwoodworking.com/building-a-wooden-jointer/

http://www.jenesaisquoiwoodworking.com/shop-made-ysterhout-straight-edge/

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This is my version of a panel gauge.

http://www.jenesaisquoiwoodworking.com/makeshift-panel-gauge/

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A few bench hooks.

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My assembly table was probably the most indispensable shop made tool in building the bench. In the the pictures below you will also see the legvise and sliding deadman I built to enhance the repertoire of the assembly table. I chose a few photos that illustrates how the assembly table made short work of otherwise tricky tasks.

http://www.jenesaisquoiwoodworking.com/alternative-workbenchassembly-table-chapter-one/

http://www.jenesaisquoiwoodworking.com/alternative-workbenchassembly-table-chapter-two/

http://www.jenesaisquoiwoodworking.com/alternative-workbenchassembly-table-chapter-three/

http://www.jenesaisquoiwoodworking.com/alternative-workbenchassembly-table-chapter-four/

http://www.jenesaisquoiwoodworking.com/alternative-workbenchassembly-table-chapter-five/

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http://www.jenesaisquoiwoodworking.com/legvise-with-a-twist-chapter-one/

http://www.jenesaisquoiwoodworking.com/legvise-with-a-twist-chapter-two/

http://www.jenesaisquoiwoodworking.com/legvise-with-a-twist-chapter-three/

http://www.jenesaisquoiwoodworking.com/sliding-deadman-with-a-twist/

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A flush plane

http://www.jenesaisquoiwoodworking.com/shameless-flush-plane-knockoff/

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Some shop made squares.

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I hope that this might inspire other novice woodworkers to build their shop and tools with their own shop made tools. It is a very satisfying journey.

 

 

 

 

Tour de Shop and project inventory 2014

13/11/2014

My last proper weekend in the shop for 2014 has now come and gone. It is therefore now time to start reviewing what I have managed to accomplish during this year and to take a quick look around the shop.

It all started with the rehabilitation of the two planes I happened to buy at an antiques sale in RSA over the December holidays. The Bedrock no. 606 has become one of my go-to tools.

http://www.jenesaisquoiwoodworking.com/resurrection-of-two-cast-iron-fore-planes/

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I also bought this no.78 Rabbet plane from Stanley at the same auction, but it’s rehab took quite some time as it had several parts missing.

http://www.jenesaisquoiwoodworking.com/stanley-no-78-rehabilitation/

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This was the last of my holiday shopping, a no. 45 Plough Plane from Stanley. It was covered with a thick black paint, and had no iron/s. I decided to tidy it up for shop decoration purposes.

http://www.jenesaisquoiwoodworking.com/stanley-no-45-rehabilitation/

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I managed to finish turning all those file handles that I started with at the end of 2013.

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My major project for 2014 started on the 1st of February and is not finished by quite some way. I spent at least 80% of my shop time this year working on my 18th century workbench and am pleased to say that it is at least assembled by the end of 2014. You can read all about it in a series of posts entitled “My 18th Century Workbench in progress”

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My 17 m³ wood finally completed it’s journey when it took occupation of it’s purpose built shed.

http://www.jenesaisquoiwoodworking.com/the-lumbering-odyssey/

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These exquisite chisels from Lie-Nielsen arrived after a wait of several months. I made this very basic storage to keep them out of harm’s way.

http://www.jenesaisquoiwoodworking.com/chisel-storage/

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Didi (my son) started his woodworking journey by turning this mallet for himself.

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I used an antique brace bit from my father’s collection that had key parts of it’s business end missing to fashion this birdcage awl. It is a real winner.

http://www.jenesaisquoiwoodworking.com/brace-bit-birdcage-awl-also-known-as-bbba/

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Didi’s next project was this bird feeder.

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I revamped and sharpened this old scissor.

http://www.jenesaisquoiwoodworking.com/scissor-rehab/

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This shop high stool saw a bit too much action during the 14 years since I first made it. I re-upholstered it with leather and strengthened the base, while (clearly) not worrying too much about je ne sais quoi.

http://www.jenesaisquoiwoodworking.com/shop-high-stool-facelift/

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Didi learnt a few more skills by producing this beautiful Assegaai handle for an old axe we had lying around.

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This Miller’s Falls no. 88 joiner gauge was successfully rehabilitated.

http://www.jenesaisquoiwoodworking.com/millers-falls-88-perfection-jointer-gauge-rehab/

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The wife and I managed to make a team effort of the re-upholstering of “die rooi bank”.

http://www.jenesaisquoiwoodworking.com/die-rooi-bank/

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In order to hand plane the two edges of my benches top parallel, I had to first build this large panel gauge.

http://www.jenesaisquoiwoodworking.com/makeshift-panel-gauge/

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In order to create the space for my 18th century bench, I had to rearrange  some of the power tools. This planer and radial arm saw were placed on the same steel table and lined up to become each other’s out-feed table.

http://www.jenesaisquoiwoodworking.com/level-playing-field/

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A set of winding sticks.

http://www.jenesaisquoiwoodworking.com/shop-made-winding-sticks/

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My favourite shop made wooden plane received some cosmetic surgery. I added a thin strip of Tamboti to it’s chipbreaker/lever cap and covered the lever cap screw with Kaapse Swarthout. This is a true workhorse as it makes short work of all scrub plane and very aggressive fore plane tasks.

http://www.jenesaisquoiwoodworking.com/scrub-plane/

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My own version of a Melencolia Square.

http://www.jenesaisquoiwoodworking.com/shop-made-melencolia-square-with-the-marxian-improvement/

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Custom made leather apron.

http://www.jenesaisquoiwoodworking.com/custom-made-leather-apron/

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Restored a Stanley no. 10 Rabbet plane (ca 1900) and a Bedrock no. 607 Jointer.

http://www.jenesaisquoiwoodworking.com/stanley-no-10-rabbet-plane-rehab/

http://www.jenesaisquoiwoodworking.com/stanley-bedrock-no-607-jointer-rehab/

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Replaced my ½” Lie-Nielsen mortice chisel handle with a shop made Ysterhout version. So far it is standing up to heavy abuse without breaking a sweat.

http://www.jenesaisquoiwoodworking.com/replacing-lie-nielsen-mortise-chisel-handle/

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A custom made pairing handle for my bevel edge chisels.

http://www.jenesaisquoiwoodworking.com/shop-made-pairing-handle-for-my-lie-nielsen-bevel-edge-chisels/

 

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Finally got round to making an Ysterhout straight edge.

http://www.jenesaisquoiwoodworking.com/shop-made-ysterhout-straight-edge/

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Restored this Stanley no. 203 bench clamp.

 

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Restored this Stanley no. 9½ block plane.

http://www.jenesaisquoiwoodworking.com/stanley-no-9½-block-plane-rehab/

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I started restoring this Stanley no. 8 Jointer (ca 1896), but there is a lot more work to do next year. I will replace both tote and knob.

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Tour de Shop at the end of 2014

This is simply a series of photos documenting the state of the shop at the end of 2014. The major change from last year has been the addition of the assembled (though not finished yet) 18th century style workbench. I also managed to collect quite a few new hand tools with the help of Patrick Leach and Jim Bode. As I am writing this my first shipment from Jim has not arrived yet despite leaving the States on the 12th of October. My guess is I will never see those tools or money again. Just one of the joys of living in Africa.

(9/1/2015 – I am very happy to report that the shipment arrived in Namibia on the 6th of Jan 2015 without as much as a scratch. I will write a post on this saga in the near future)

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Mallet facelift

17/11/2014

A week ago I damaged the non-leathered end of my shop made heavy dead-blow mallet, while getting carried away with hitting some Assegaai dowels (draw pins) home. It needed quite a bit of persuasion and I did not realise how hard those dowels are. Anyway, so I drilled out the damaged area and filled it with slow setting epoxy. I will report back on this post how it worked out after some abuse in the shop.

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Shop made Ysterhout straight edge

16/9/2014

I have been looking for a suitable piece of timber to use as a straight edge for a while now. A few weeks ago I found this piece of Ysterhout that has been kicking around the shop for the past three years. I did not even consider Ysterhout as an option as it is not particularly stable in my experience. When I picked up this piece while ferreting around for a suitable piece of Witpeer, I saw that it was dead straight with grain to match. It is the piece on the right in the picture below.

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I planed it down to a thickness of a ½” over the coarse of several days and it stayed dead straight. The design I chose has the specific purpose of exposing as much end grain as possible in an attempt to help the timber to adjust to changes in ambient humidity in no time.

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After shaping it as pictured, I left the straight edge for a few days before fine tuning the business end.

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A coat of Tung oil finished the job.

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